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avilaorclzlincj
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How to begin a Plastic Recycling Manufacturing Business

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A plastic recycling manufacturing business operations the recycled plastics that reach the plastic recycling manufacturing facility. Because recycling is a popular activity, starting a plastic recycling manufacturing business can be a lucrative business venture. This type of organization requires a lot of upfront costs to covers the location, recycling machinery and the employees to perform the machinery.

Register the continuing business with the state. Contact the constant state secretary's office to register the business enterprise name with the status in which it operates. For example, in case you are opening the continuing organization in Texas, after that you need to contact the Texas Secretary of the State to obtain the business application and set of documents the status requires to join up your business.

Apply for a continuing business tax identification number. Contact the Internal Revenue Service to apply for a Taxpayer Identification Number, that is the federal tax number the business uses to open bank accounts, establish credit rating accounts with vendors and file business tax documents.

Obtain financing or money. Identify the resources of money you may use to improve the money you must lease a organization location, buy the equipment you should plastic recycling extruder machine run the recycling business and pay operational costs until the business becomes self-sustaining. If you need to obtain a small company loan, contact lenders to look and compare interest terms and rates, and then submit an application for the loan.

Pick a plant location. To start purchasing the recycling equipment you should run the business, choose a warehouse, plant or business location that's large enough to hold the recycling machinery and equipment.

Get yourself a county license. Contact the clerk of the courts for the county where in fact the business operates to obtain an occupational license. You also need to call the zoning department of the county to obtain a license for the business to occupy the business enterprise location with a recycling plant.

Buy the recycling equipment. To perform the plastic recycling manufacturing facility you must buy equipment, such as for example breakers, separators, shredders, granulators, a pre-washing system, rinse system and dryers. You can buy these machines new from recycling equipment manufacturers.

Write a transport prepare. You also need to confirm how to transport the plastics from your clients to the recycling plant. This might include providing bins to your visitors to store the plastics and a moving truck that you can grab the plastics and take it back to the recycling plant.

Promote your business. Build a website, develop a brochure and other marketing security you can use to promote the recycling business to potential clients. Prospective clientele might include cities, counties and municipalities offering residents recycling services and plastic manufacturing companies that need to recycle leftover or used plastics.

Complete plastic recycling systems

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A standard plastic recycling system will not exist. Period

Lines can be very similar, because machinery are the same, but details may differ, sometimes a lot, depending on man power, energy, water, space availability, production rate, final request of the product some more, could be less important but effecting operating expense anyway.

So, in the event that you ask to many supplier for an present, you'll get a bunch of different things according using what the supplier is guessing right that moment.

If you know just what you want, you move head and pick the best quality at the cheapest price while, unless you know...........you're in big trouble.

I highly believe the only way to lay straight down the correct system is to sit down with the customer and go in all possible details; misunderstandings will happen anyway but limited to little elements that don't need many to be fixed.

Here soon after I'll make few types of plastic recycling systems for the most common application but, please, don't take them as the Bible because, again, lot of things screw extruders manufacturer can be quite different.

PET bottles first washing lines, with some explanation in regard to the technology I would recommend and some possible variation according to which top quality flakes you're trying to get.

Then, HDPE cleansing lines for drums, crates and bottles/or any olefin surface material.

LDPE/HDPE film washing lines together with Mix plastics washing and separation systems.

Also, few words nearly CD disks washing and Computer scraps separation and washing.

Problems along the way of PVC Foam Board Extrusion

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Poor stability shall affect the entire board, board can be yellow and the foam sheets'brittleness is large. Insufficient melt strength shall trigger the cell of foamed sheet becoming bigger and the longitudinal section bulbs longer. The most direct way to judge whether the melt durability is insufficient is to press the sheet wrapped in the moderate speed roll with your fingertips, if the melt power is excellent, it is possible to look and feel elasticity when pressing. If it is problematic to bounce after pressing, the melt power is poor then. Because there is much larger difference between a screw structure and cooling method, it really is troublesome to determine a reasonable temperature. To be able to get hold of uniform pvc foam board in the foam pipe, there is must ensure good financial strength of PVC materials also. Foaming aid is developed to resolve this problem of the foamed article and effectively enhance the quality of the foam pipe.

Lubricant is divided into external lubricants and internal lubricants, external slip is usually conducive to demolding and the surface gloss, if the outer slide is much less, it is not an easy task to control and easy heating, which in turn causes the temperature of confluence core, and there will be the nagging problems in the middle of plate, such as a large bubble, string bubble, yellow, and other concerns. While if the top of plate the precipitation of the outer slide isn't smooth; outer slide is extra, precipitation shall become serious. Inner slide can be conducive to the fluidity of melt and plasticization, and then it is difficult to regulate the thickness of engineering foam board, if the internal slide is normally insufficient. If inner slide is too more sufficient, it susceptible to the phenomenon of excessive confluence core temperature.

single screw extruder

Compared with the above fundamental problems, the process temperature control shall be much more intuitive, it is the surface problem, but if the heat control is not good, it may give rise to the emergence of the essential problems. Improving the processing heat, material stabilization time will be reduced, and the nagging concerns of stability can look; the original lubrication balance shall be broken, the general performance is the insufficient the external lubrication, external lubrication in the late time period especially, there is need to improve the sum of external lubrication; the increasing of temperature will result in melt strength decreased, cell foam sheet increased, the true number of cell sheet reduced, the sheet is brittle and an easy task to break; raise the heat to reduce the melt strength and decrease the melt viscosity, decreasing of the viscosity reduces dispersing capability, for the screw with poor dispersion, the phenomenon of uneven dispersion sometimes.

Extruded vs Expanded foam What's the difference

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There are various iterations of foam: rigid, plain styrofoam sheets, extruded, and expanded. The afterward two, expanded and extruded, will be the most popular in terms of home building projects most likely, but what's the difference?

extrusion company

Expanded called Beadboard Often, sheets are created from sturdy beads of polystyrene. These beads will be expanded by injecting and dissolving handful of pentane gas into the base materials during production. Under heat, the gas expands the beads to form closed cells. These cells are approx. 4o times the volume of the original bead, and can come to be molded to create insulation boards, blocks, or shapes. While even now a closed cell structure and resistant to water, it is not as resistant to moisture as XPS can be, but that could be splitting hairs. It is generally cheaper than it 'extruded' cousin and scientific tests have shown EPS to have a lower impression on the environment and can be recycled a lot easier than XPS.

Extruded, this foam begins with sound polystyrene crystals. The crystals, and also other additives will be fed into an extruder. Within the extruder itself, high temperature and pressure form the combination right into a plastic fluid. This thick liquid plastic is then forced into a die where it emerges and expands to a foam. This foam is then shaped, cooled, and cut. As a result of extrusion process, XPS can maintain its thermal and/or physical properties even more uniformly than EPS and makes a great substitute for corrugated cardboard, it gained in recognition amongst architectural modelers as a consequence. Another advantage of XPS is it's strength: because it put through higher compression during the manufacturing process, it really is more rigid than EPS slightly. Also, because the closed cell structure is indeed finer than that of EPS, XPS resists wetness better. I suppose once this started to be the defacto amongst these modelers, it migrated to railway modelers. Manufacturers add dye often, which has no effect on the XPS other than identification of the manufacturer.

So which is better? Very well, after reading numerous content articles it does certainly seem that Extruded foam has a few slight positive aspects after all. But let me note the emphasis on slight. For some railway modelers with straight forward layouts, there probably is not any difference because the foam will be covered anyway by other materials such as plaster. In the end, it appears the three main dissimilarities are: Cost, where EPS has the advantage; Power, where XPS stacks up a tad better and retains its rigidity, and finally, Moisture resistance, where once again, XPS has a minor advantage.

Foam Granulation part 2

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The aqueous foamed binder found in foam granulation is comprised of a high level of gas dispersed within a liquid containing foamable excipients, thus forming an unstable, semi-rigid structure. Effective excipients for pharmaceutical granulation happen to be cellulose-ether species that encourage big foaming activity and become binders along the way. Many approved nonionic, polymeric excipients are also suitable foaming agents. The foam liquid might include additives given that they do not hinder its preparation. Semirigid foams characteristically exhibit carefully packed bubbles or a polyhedral morphology depending on the gas-volume fraction although at the least 64% gas is necessary for the foam to show some extent of rigidity. The volume fraction of gas within foam is known as its foam quality quite often. For granulation, FQ is normally kept in a variety of 75-95%. Foams that are too wet absence adequate stability to spread well and often simply collapse on the floors of processing equipment. Very dried out foams occupy very large volumes of space; exhibit very high inherent viscosities; and more collapse in the presence of shear than wetter foams readily.

plastic film extrusion

Continuous foam granulation with a twin-screw extruder was introduced on a research study comparing the technique to the traditional liquid addition method. A successful methodology to metering such foam into the machine needed recognizing its solid-like behavior and using approaches commonly employed for feeding mass solids rather than liquids. An auxiliary product, known as a part stuffer to the extrusion industry, was found ideal for feeding foam. The medial side stuffer is easily available commercially, and the physical control and setup software of all extruders could be configured to accommodate it. The side stuffer is certainly a miniature, twin-screw auger that mounts to the side of the primary extruder and conveys materials right into a specified area of the process. As a result of drag-flow action of the rotating screws in the side feeder, foam is forced in to the passing formulation within the main extruder and partially collapses upon get in touch with, while the remaining foam forms a layer between your extruder and powder barrel. The mechanism of foam wetting inside the extruder is under study still. A two-stage unit proposed in a recent publication was based on how foams well prepared from liquids of distinct viscosities and having distinct FQ collapsed and drained under different shear conditions and also how they influenced granule homes from the extruder. A pressure-driven wetting level is thought to occur at the true point of entry where in fact the foam enters the process, with stiffer foams showing greater level of resistance to collapsing upon contacting the non-wetted formulation immediately. The remaining, uncollapsed foam pushes the powder to create a layer above aside. The next shear-driven wetting stage appears governed by the response of foam to shear; layers of stiffer foam collapse more readily under mechanical shear to wet the powder beneath while wetter foams exhibit greater resilient collapse under mechanical shear by establishing even more stable morphologies comprised of smaller bubbles.

These observations are thought to be linked to the two-stage wetting mechanism previously described, which causes the powder to become isolated from the barrel wall by way of a layer of foam immediately, at least until it is good wetted. The powder in cases like this is without question steadily saturated with the binder over a much larger area of get in touch with than in direct liquid addition, which minimizes the binder's local concentration in the porous matter. The lubricating feature of foam granulation, in which the foam coating isolates the powders from the barrel wall structure until uniformly wetted, is an important indicate be stressed for extrusion processing. The lubricity of conveyed solids impacts both power consumption by the machinery along with the exiting temp of granules.

XPS Production line: LEADING TECHNOLOGY TO EXTRUDE FOAM WITH CO2

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XPS insulation boards start off as a solid granule. The granules will be fed into an extruder where they are melted and critical additives are blended with the viscous liquid that is formed. In that case, a blowing agent is injected to help make the mix foamable . Under controlled heat and pressure conditions carefully, the foamable combination is pressured through a die, of which time forming and shaping occurs. The rigid foam is in that case trimmed to the final product dimensions.

COMER series production line can produce better quality of final products is the result of the comprehensive understanding of single screw and twin screw extruder and cooling performance of single screw extruder. This provides the guarantee for higher capacity and better quality of final products.

Automatic uploading units are configured to supply the automated solution fully.

Batch grave metric feeding and premixing solution can be optional.

USEON common solution will equip the K-Tron Ioss-in-pounds feeders for totally systematic solution.

Precise injection and metering units for CO2, HFC or butane could be configured according to distinct requirement specifically. Other liquid injection just as added blowing agent could be equipped also.

single screw extruder machine

All of the first plasticating extruder will be equipped with USEON's super powerful modular twin screw profile permits all kinds of physical blowing agent

Modular structure of the cooling extruder allows the very best cooling condition that could avoid the unbalanced cooling condition. Precise heat range control is assured through such design.

All COMER systems equip the unique static mixer to progress temperature distribution and the future mixing.

USEON likewise develops the specialized die for CO2 extrusion system to meet the strict foam condition.

Post units are the calibrator, haul-off, border trimmer, printer, autopacking and stacker units. These systems are optional according to buyer's specific requirements.

Application form relay to PCC(industrial computer system control), we can customize the control system according to your specific requirements. We not merely consider economical factors, more and more caring designs have been introduced to our control system, making the precise control easier.

Extrusion Foaming System for Fabricating OpenCell Structure

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single screw extruders

Low Density Polyethylene foam of open-cell type was manufactured through extrusion foaming system utilizing a physical blowing agent for the use of sound absorption. For the purpose of boosting the open up cell content, salt powder was blended with LDPE changing the particle and content size. Scanning electron microscopy analysis was completed in order to take notice of the cell morphology. With a check out to characterizing the open-cell composition, open-cell content and growth ratio were measured with extruded foams. Finally the result of formulation and processing parameters on cell morphology was investigated.

Foam Granulation part 3

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compounding extruder

A study at pilot-scale flow costs compared foamed-binder addition and direct liquid-injection on granulation. A methylcellulose binder was applied at two concentrations, 6% and 11%, relative to a-lactose monohydrate powder. Two screws were analyzed in the work to produce differing axial compression characteristics with changing flow amount: one with a single couple of mixing components providing lower axial compression and a second with two pairs in series to provide a more restrictive flow way and higher axial compression. The granule houses from the scholarly research showed that comparable sizes and intragranular porosity were achieved by either method, provided appropriate conditions were used. The reduced requirement for liquid in the process was a comparable finding to that found with high-shear batch mixers.

Wet granulation in twin screw extrusion machinery has several key positive aspects over conventional strategies, but to advance in acceptance for GMP production, its operations need to be better understood and challenges regarding process stableness must be solved. Continuous foam granulation is a fresh, robust approach that solves the procedure surging problems that relate to poor powder wetting by conventional, liquid-addition methods. The increased spreading tendency of foam in granulation, versus the instant soaking design of liquids, produces even more wetted powders and escalates the overall lubricity of the procedure uniformly, which benefits wear habit of the machine and minimizes dissipative heating system of the product. With comparable particle homes to standard wet granulation, foam granulation gives formulators better flexibility in achieving production goals.

XPS- Design Factors for Extruded Polystyrene Roof Insulation

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Extruded polystyrene insulation features unique properties that differentiate this from other types of foam plastic insulation and therefore make it perfect for a number of roof designs.

Extruded polystyrene insulation offers exclusive properties that differentiate this from other types of foam plastic insulation and therefore make it perfect for numerous roof designs.

extrusion system

Considered "the other roof insulation sometimes, " XPS is specified when higher compressive power generally, higher water resistance and higher thermal resistance in the presence of water are actually needed. Those characteristics make XPS the preferred choice in green-planted roof systems, protected or inverted membrane plaza deck systems, white or "nice" single-ply roofing and metal roofing systems.

When contemplating sustainable, sturdy roofing designs it's vital that you start with how water-resistant an insulation material is. Extruded polystyrene is usually manufactured to comply with ASTM C578, "Regular Specification for Rigid, Cellular Polystyrene Thermal Insulation." ASTM C578 is also the principal reference standard used for specifying polystyrene insulations, meaning it defines physical properties for both extruded polystyrene and expanded polystyrene.

You can find fundamental differences between your properties of XPS and EPS, which are critical to understanding why XPS is fantastic for applications that require high resistance to moisture intrusion. Drinking water absorption by total immersion for XPS is shown at 0.3 percent maximal by volume, in comparison to 2.0 to 4.0 percent for EPS, based on its density. The amount of water absorption is certainly a function of the composition of each material.

The homogeneous and hydrophobic closed-cell structure of XPS helps it be resistant to water intrusion. This is a significant contrast when compared to the make-up of an EPS table. Although EPS beads will be hydrophobic and closed-cell, the beads are as well surrounded by voids. These voids are in charge of the bigger water absorption volume found in the finished EPS panel. The blowing agent used in EPS is definitely quickly substituted by oxygen and paired together with these voids the result can be an EPS insulation product with lower thermal level of resistance characteristics when compared to XPS. As EPS density boosts, these voids decrease, yielding less potential for water absorption and a rise in thermal resistance.

Polyisocyanurate rigid insulation is manufactured to adhere to ASTM C1289, "Regular Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board." Polyiso chemistry includes monomers which are hydrophilic. The cell structure tends to be irregular in form and size and less defined compared to XPS. Because of these differences, polyiso has higher water absorption than XPS - one to two 2 percent by volume, with respect to the classification and type, which compares to XPS at 0.3 percent. As well, it is important to note that the polyiso normal requires a test method that measures drinking water absorption after a two-hour immersion in drinking water and 10-minute drain period, versus the XPS check method that uses a 24 hour immersion and requires no drain time.

Truly "green" roofs are becoming more common, particularly in dense cities. There are two basic types of green roofs - intensive and extensive. Intensive and comprehensive roofs differ in cost, depth of growing mass media and the choice of plants.

Intensive roof cover media varies in depth between 2 inches and 6 inches with a weight increase of between 16 pounds per square foot to 35 pounds per square foot when saturated. Intensive green roofing cover media varies in depth between 8 inches and 24 inches with a weight rise of between 60 pounds per square foot to 200 pounds per square foot when saturated. Green roofs provide a thermal mass result, which in turn saves energy and provides reduced heating and cooling costs. Other benefits include reduced water runoff, expanded useful life of the roof, and added beauty and useable space.

Foremost among the many sustainability objectives of a green roof are to retain water and reduce storm water discharge, and to conserve energy through the cooling and shading properties of soil and plantings that may considerably reduce heat flow right into a building, thus lowering the strain placed on air conditioning equipment.

The highly water-resistant characteristic of XPS roof insulation actually "enables" green roof construction. Green roofs are typically constructed within an inverted configuration, and therefore the insulation is along with the waterproofing membrane instead of under it as in classic roof systems. An eternity of exposure to retained water helps it be essential that the insulation utilized retains R-value, possesses compressive strength and other critical properties while exposed to water. For that reason, XPS is almost exclusively used to insulate yard roofs. When specifying, one can choose from XPS ASTM C578 Type VI, VII or V to ideal fit the look requirements of this roof.

XPS is durable also, making it reusable when removal and reinstallation are necessary for repairs. For all of these attributes, XPS is the simply insulation recommended for lawn roof systems in the NRCA Green Roof Systems Manual, 2007 Edition.

LEED defines "fascinating roofs" as roofing surfaces or systems that reduce high temperature islands. A heat island is a produced area which has a significant temperature difference compared to adjacent undeveloped areas. The LEED-NC 2.2 cool roof definition includes roofs that are either green/vegetated, as discussed already, or roof surfaces with a Solar Reflectance Index add up to or higher than 78.

Common cool roof single-ply membranes include thermoplastic olefin (TPO) and polyvinyl chloride. Both materials can be found in white readily, which makes them an extremely affordable option for make use of with XPS roofing insulation in both unique and reroof applications.

XPS is generally used under all sorts and colors of single-ply roofing membranes nonetheless it should be protected from solar temperature by a cover plank when used under non-white membranes in new construction and reroofing with total tear-off. In those applications, a cover board must be placed over the XPS to separate it from the membrane. Dark-membrane-to-XPS interface temps can way 190 to 200 degrees Fahrenheit, which exceeds the recommended service temperatures of 165 degrees Fahrenheit for XPS. Accordingly a cover panel is needed to independent the dark membrane from XPS. Common cover boards used under dark membranes consist of high-density hardwood fiber or water resistant gypsum board.

Mechanically attached PVC and TPO membranes require only a cheap slip-sheet separation from XPS. The slip-sheet is required to achieve a Category A (ASTM E108) fire ranking with TPO, or even to chemically distinct PVC from the XPS (see Figure 5).

These systems may also be installed "immediate to deck" lacking any underlying gypsum plank thermal barrier layer. Because the mid-1990s, XPS roof insulation systems have already been mentioned at Underwriters Laboratories (UL) for direct-to-steel roofing deck application (look at UL Roof Deck Structure numbers 440 and 457). The listed roof deck systems were analyzed for flame spread under the steel roofing deck (not really hourly rated) relative to UL Regular 1256 as referenced in Section 2603.4.1.5 of the 2006 International Construction Code.

XPS roofing insulation types X, IV and V are generally used in combination with mechanically attached fascinating white roofing membranes and a straightforward slip-sheet. XPS and the white membrane, mounted to the steel roof deck directly, combine to produce a very sustainable roofing system. Great SRI is achieved, while material installation and use labor is minimized as cover boards and underlying thermal barrier layers are eliminated.

Beyond those immediate benefits, life-routine cost is minimized with XPS that has the normal water resistance to endure the inevitable roof structure leaks that take place as roofs age. XPS will maintain its properties in the current presence of water in the event that leaks develop over the life of the building, making it reusable after leaks are repaired likewise. Water resistant insulation means the roofing system will maintain its R-value and energy conservation power even when exposed to moisture from leaks. Water resistance does mean retention of compressive power and retention of tensile load on roofing system fasteners, holding the roofing secure until fixes are accomplished. Reusable insulation means reduced tear-off materials taken to landfills.

Metal roofing systems depend on XPS insulation to provide high compressive strength for a stable substrate to properly chair the bottom of clips used to attach the roof, and for water resistance to provide a second water barrier under the roofing panels.

ASTM C578 Type IV XPS insulation has excellent compressive power for mounting standing-seam steel roof panels. Compressive resistance establishes initial fastener load and minimizes long-term creep to keep fastener load retention as time passes. Yet the XPS surface is flexible enough to allow the clips to seat properly in the top of insulation, and without adhered facing material you don't have to trim around the clip for correct seating, saving cost and labor. A recent study of an XPS insulated metal roof, after a decade in service under steel roofing clips exposed clip stability and continuing fastener load retention.

The National Roofing Contractors Association recommends a layer of asphalt-saturated felt between your insulation layer and standing seam metal roof to supply a drainage plane in buildings with high potential for condensation. The NRCA Waterproofing and Roofing Manual recommends utilizing a vapor retarder with a permeation rating of 0.5 perms or less using climate zones. When mounted with sealed joints, highly water-resistant XPS insulation eliminates the necessity for these more layers.

The water resistance of XPS enables more flexible job staging also. It is not uncommon for various elements of the roof assembly to have delayed delivery. XPS insulation can be installed continuously and sealed accompanied by the metal roofing because the schedule permits. Manufacturers of XPS usually do not need that the insulation board be covered or guarded as it is installed due to its resistance to job site water absorption. It is common practice for XPS insulation, with sealed joints, to serve as a temporary roofing when delivery of the standing-seam roof is delayed. After 30 to 60 days, depending on the intensity of UV exposure, XPS insulation board may begin to fade in color. And while exposed XPS makes a good temporary water-resistant covering, it is not intended to remain uncovered for extended periods of time.

Standing seam metal roofing systems which are installed directly over XPS insulation can achieve a Class A score. Consult UL listings for whole details and specific product listings. XPS insulation can be UL Fire Classified with metallic roof covering systems for installation immediate to structural steel roofing deck lacking any underlying thermal barrier. XPS insulation is not recommended for use immediately under black steel or copper roofs due to potential heat absorption generating temperatures more than the utmost XPS service temperature. When specifying dark copper or metal roof panels, the very least thickness of 1/4-inch moisture resistant gypsum board is recommended between your XPS insulation and metal roof.

ASTM E119 may be the test approach that determines the timed structural fire resistance of a roof assembly. Steel roofing deck assemblies insulated with any kind of foam plastic insulation generally need some form of fire resistant coating to achieve an hourly ranking. When XPS insulation is used in an hourly ranked assembly, a level of 5/8-in . type X gypsum plank should be installed on top of the steel deck in accordance with this UL assembly specification. Alternate security layers instead of, or furthermore to, gypsum board can include sprayed fibrous or cementitious coatings applied to underneath side of the metal deck. Concrete roofing decks are inherently more fire resistant than steel and have a different set of criteria for score. Look at particular assembly listings for the total amount and form of protection required.

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