USEON's extremely professional team always focuses on the ongoing advancement for twin screw extruders. Because the first China'ade high torque level twin screw extruder was set up in 2007, USEON has delivered a lot more than 400 pieces of powerful machines and now the series come to SAT. SAT series devices are exactly featured as it's label:
SAT-A MILESTONE OF USEON
S-safety:AT series machines include enough safety protection systems to provide the best safety factor both in mechanised and electrical.
A-Accuracy:AT series machines are assembled with precise parts that are processed by special CNC tools. The innovative CNC tools for screw kneading and elements blocks ensure the high accuracy kneading effect.
T-Torque:AT series machines are outfitted the USEON'ade high torque gearboxes. The firmly'onitored techniques with digital torque divide trial provide the gearbox with high security factor. All SAT series machines have specific torque element of 10.30Nm/cmv and higher, also there are more quickness available.
As a respected provider of polymer processing extrusion equipment, our team not merely has knowledge in machines production and design, but has rich experience in polymer processing aswell. Our discovering and innovating spirits continues to be contributing to advancements of twin screw extruders' application. USEON' s strong technical history, multi functional lab center and initialprice tools will certainly meet up with your own complex requirements.
SAT can achieve even more delicate processing task newly, precise procedure control can meet up with sophisticate and complicate handling purpose. Better dispersion, more accurate temperature control and larger throughput have been optimized and integrated further.
The perfect idea of the split'ransmitting principle continues to be successfully applied in USEON patented gearbox with the digital online monitoring system; each gearbox is certainly constructed with precise placing for torque balance.
Because of our particular CNC tools for gearbox parts that ensures its durability and high torque output. With 10.3Nm/cm3 particular torque, SAT meets mainstream Western european standard which means SAT could work under lower temperature with higher throughput.Screw elements
Precise screw elements made by CNC tools provide SAT better intermeshing and personalpiping performance which ensures the entire control no dead corner and better control in RTD (home time distribution).
The ratio of outside size and inside size determines the free volume. SAT series extruders feature the wonderful self piping functions. Merging with screw torque and free of charge volume, the Perform/Di of SAT can be optimized at 1.55 that provide sufficient torque while stay enough free quantity.
Except various screw geometry, we source several materials of screw elements for different processing purpose. We are able to configure different screw components in different processing section also.
SAT adopts ingenious cooling channel design which provides more efficient cooling performance and easier maintenance. Modular design allows barrel sequence can be optimized with different barrel material as per the characteristic of processing task.
To ensure the precision, most SAT barrels are processed by CNC machines. We've various barrel constructions to cater for different feeding liquid injection, venting types and types.
SAT uses multi safety system both in electrical and mixer extruder mechanical
M Torque limiter the overload protection torque limiter requested instant security for gearbox and extrusion units. This will become helpful for sudden mechanical load safety.
M Precise acceleration difference control and sensors -panel. You can find two sensors between your motor side and gearbox side that will transfer digital signal to control program once any readable rate difference between your both sides speed occurs.
M Overloading safety from the main motor driving device.
EC compounder-Economic solutions
EC compounder series machines are specially designed for those users who wish to make little to moderate size compounding quantities. The features be acquired from the EC series machines of quickly'aintained, simple procedure concept, cost effective and user friendly.
The EC series machines have significant PRICE/PERFORMANCE ratio.
The EC compounders were created for a wide range of application within the polymer compounding industry:
Preparations of get good at batches;
Processing of TPE compounds;
Processing of PVC compounding with tandem extruders.
TDY Counter-toprotating Twin Screw ExtrudersSpecifically for reaction and devolatilization
In response and devolitilization wealthy experience, Useon has lengthy tradition and extrusion. The unique working basic principle of counter rotating twin screw extruder finds a particular niche market in extrusion process. We created some unique screw components and barrels to satisfy the individual processing job.
Because of its unique working principle, the relative range acceleration is low so the material could be processed under suprisingly low shear push and fast exchange price of material turn over. The increased materials surface area associates with vacuum program bring about ideal devolitilization overall performance.
Strand die or spaghetti pelletizing program is suitable for most polymer compounding creation, which features basic easy operation, convenient maintenance and framework. The threshold of operators is low also. This system includes strand die, water bath, air flow knife, strand pelletizer and vibrating categorized. This operational program can be offered with auto packaging system
Water ring pelletizing system
Water band pelletizing system is good for certain plastics, such as for example PE/PP/PS/EVA/TPU etc., etc. The ultimate pellet looks nicer and has good flowability. Relatively speaking, the length of production line can be shorter than strand perish. This system contains water band pelletizer, water circulating system, vibrating classifier and dewater system. It could incorporate with car packaging system.